Case Background
A manufacturer focusing on industrial automation equipment needs to produce a batch of high-precision sensor housings. These housings are key components for monitoring and controlling heavy machinery, so they have extremely high requirements for material wear resistance, chemical resistance and dimensional accuracy.
Customer Needs
The challenge faced by customers is how to ensure that the parts can achieve high-precision machining and excellent surface finish while maintaining lightweight. In addition, the parts have complex geometric shapes and require high-precision machining technology to achieve.
Solutions
We provide a complete set of CNC milling processing solutions, including material selection, programming, processing and quality inspection. We use high-strength nylon materials such as nylon 66, which are selected for their good mechanical properties and surface treatment capabilities.
Processing Process
Material Selection: Based on the application environment and mechanical performance requirements of the parts, high-strength nylon 66 materials were selected.
CNC Programming: Using professional CAM software, accurate CNC machining programs were written based on the CAD model provided by the customer.
Precision CNC milling: In a constant temperature and humidity environment, our CNC milling machine precisely processes the sensor housing, ensuring dimensional accuracy and surface finish.
Quality inspection: The parts are rigorously quality inspected using a coordinate measuring machine (CMM) to ensure that each part meets the design specifications.
Customer feedback
The customer is very satisfied with our service. They especially appreciate the customized solution we provide in a short time, as well as the excellent quality and unique appearance of the product. The accuracy and surface quality of the housing exceeded their expectations, and our delivery time was faster than expected.
Project results
By using CNC milling technology, we not only improved the quality and performance of the parts, but also helped the customer maintain a leading position in the fierce market competition.
