Case Background
An internationally renowned bicycle manufacturer located in East China decided to use aluminum alloy materials to produce key parts for new bicycles in order to meet the market demand for high-performance bicycles. These parts include frames, hubs, cranks and stems, which are not only required to be lightweight and strong, but also have excellent surface finish and design aesthetics.
Customer Needs
The challenge faced by the customer is how to ensure that the parts can be machined with high precision and have a unique appearance while maintaining lightweight. In addition, the parts have complex geometric shapes and require high-precision machining technology to achieve.
Solutions
We provide a complete set of CNC milling machining solutions, including material selection, programming, machining and quality inspection. We use high-strength aluminum alloy materials such as 6061 and 7075, which are selected for their good mechanical properties and surface treatment capabilities.
Machining Process
Material Selection: High-strength aluminum alloy materials were selected based on the application environment and mechanical performance requirements of the parts.
CNC Programming: Using professional CAM software, accurate CNC machining programs were written based on the CAD model provided by the customer.
Precision CNC milling: In a constant temperature and humidity environment, our CNC milling machine accurately processes parts, ensuring dimensional accuracy and surface finish.
Quality inspection: The parts are strictly quality inspected using a three-coordinate measuring machine (CMM) to ensure that each part meets the design specifications.
Customer feedback
The customer is very satisfied with our service. They especially appreciate the customized solutions we provide in a short time, as well as the excellent quality and unique appearance of the products. The accuracy and surface quality of the parts exceeded their expectations, and our delivery time was even faster than expected.
Project results
By adopting CNC milling technology, we not only improved the quality and performance of the parts, but also helped the customer stay ahead in the fierce market competition.
Conclusion
This case shows the application of CNC milling technology in the machining of aluminum alloy bicycle parts and how it helps customers achieve high standards of production requirements. Through precise processing and strict quality control, CNC milling technology provides a reliable solution for the manufacturing of aluminum alloy materials