Case background
A manufacturer specializing in electrical control systems needs to produce a batch of bakelite insulation parts for high-end electrical equipment. These parts will be used in circuit breakers and control panels, which have extremely high requirements for insulation performance and mechanical precision.
Customer needs
The challenge faced by the customer is how to ensure that the parts can achieve high-precision machining and excellent surface finish while maintaining insulation performance. In addition, the parts have complex geometric shapes and require high-precision machining technology to achieve.
Solution
We provide a complete set of CNC milling processing solutions, including material selection, programming, processing and quality inspection. We use high-quality bakelite materials, which are selected for their good mechanical properties and insulation capabilities.
Processing process
Material selection: Bakelite materials suitable for electrical insulation are selected based on the application environment and mechanical performance requirements of the parts.
CNC programming: Using professional CAM software, accurate CNC machining programs are written based on the CAD model provided by the customer.
Precision CNC milling: Our CNC milling machines precisely machine bakelite parts in a constant temperature and humidity environment, ensuring dimensional accuracy and surface finish.
Quality inspection: Parts are rigorously quality inspected using a coordinate measuring machine (CMM) to ensure that each part meets design specifications.
Customer feedback
Our customers are very satisfied with our services. They particularly appreciate the customized solutions we provide in a short time, as well as the excellent quality and unique appearance of our products. The accuracy and surface quality of the parts exceeded their expectations, and our delivery time was even faster than expected.