A design company specializing in the manufacture of high-end display racks and showcases decided to use CNC milling technology to process aluminum profile parts in order to meet customers’ needs for personalized and innovative display products. These parts will be used to make modern and design display racks, requiring high-precision details and smooth surface treatment.
Customer needs
The customer needs to machine a series of aluminum profile parts with complex shapes and precise dimensions to build the structure and connection parts of the display rack. These parts require the following characteristics:
Extremely high dimensional accuracy and shape consistency to ensure the stability and durability of the display rack.
Surface roughness Ra value is less than 1.2 microns to provide a smooth touch and visual effect.
The machining process must be efficient to meet the needs of mass production in a short cycle.
Solution
We provide a complete set of CNC milling processing solutions, including material selection, programming, processing and quality inspection. We use high-strength aluminum alloy materials such as 6063 alloy, which are selected for their good mechanical properties and surface treatment capabilities.
Processing process
Material selection: According to the application environment and mechanical performance requirements of the parts, high-strength aluminum alloy 6063 materials are selected.
CNC Programming: Using professional CAM software, we wrote precise CNC machining programs based on the CAD model provided by the customer.
Precision CNC Milling: In a constant temperature and humidity environment, our CNC milling machine accurately processes aluminum profile parts, ensuring dimensional accuracy and surface finish.
Quality Inspection: The parts are strictly quality inspected using a three-coordinate measuring machine (CMM) to ensure that each part meets the design specifications.
Customer Feedback
The customer is very satisfied with our service. They especially appreciate the customized solutions we provide in a short time, as well as the excellent quality and unique appearance of the product. The accuracy and surface quality of the parts exceeded their expectations, and our delivery time was faster than expected.
Project Results
By adopting CNC milling technology, we not only improved the quality and performance of the parts, but also helped the customer maintain a leading position in the fierce market competition.